Ganraj Enterprises is one of the prominent Mechanical Fixture Manufacturers and Suppliers in Maharashtra. Our offerings allow for well-engineered solutions to your different industrial needs. We are a great supplier of quality and durable mechanical fixtures trusted by manufacturers because we strongly support quality and new ideas.
What are the Mechanical fixtures?
Mechanical fixtures are tools in manufacturing operations such as machining and assembly, which provide a secure means of holding and supporting a workpiece in the workload. Movement or bending is prevented and they support precise, consistent, safe working. With fixtures, the job can be done faster and with more accuracy than by any other method. How a piece of tooling is created is based upon what needs to be cut and the methods used.
Mechanical Fixture Suppliers in Maharashtra
Since we are familiar with several business areas, we develop specific and sturdy equipment that boosts output and reduces the time parts are unproductive for maintenance. As Mechanical Fixture Manufacturers in Maharashtra, we concentrate on making and designing fixtures that produce repeatable and exact results while manufacturing and assembling.
As the Mechanical Fixture Suppliers in Maharashtra, we provide customers with fast access to a broad selection of the most reliable and best products. It means that we pay close attention to customer happiness and will never sell you a solution that won't work and then leave you out to dry; that is why customers continually rely on our top mechanical fixture equipment.
Types of Mechanical Fixtures
As the Mechanical Fixture Manufacturers in Maharashtra, we bring you a choice of sturdy and versatile fixtures suitable for application in all of the following:
Machining Fixture Set: This special equipment consists of tools that help secure, hold, and position a workpiece when it is being machined. With these fixtures, companies can achieve better precision, more consistent results, and stronger stability. They save time at setup and improve how quickly production can be carried out.
Jigs and Fixtures: These underpinning tools are built and designed to assist in holding and handling parts during manufacturing. When using jigs, cutting tools are guided, and fixtures make sure the piece does not move. They make processes more accurate, repeatable, and secure for workers.
Mechanical Jig Fixture: They have the benefits of a jig and fixture, plus mechanics such as clamps and locators. They allow the guide and hold work pieces, minimizing the role for manual actions. They help to make manufacturing operations more accurate and faster.
Mechanical Press Fixture: Mechanical press fixtures are tools created to place and hold parts while pressure is applied. They guarantee proper spacing and controlled clamping when the press is compressed. With these items, productivity and the quality of stamped, punched, or formed parts both improve.
Specifications of Mechanical Fixtures
We have added below a technical sheet of our Mechanical Fixture that provides more technical information, such as:
Specification
Machining Fixture Set
Jigs and Fixtures
Mechanical Jig Fixture
Mechanical Press Fixture
Primary Function
Secure & locate the workpiece for machining
Hold & guide workpieces, tools
Automated clamping & guiding
Hold & position the workpiece for pressing
Material
Tool steel, Cast iron
Tool steel, Mild steel, Cast iron
Alloy steel, Hardened tool steel
Hardened steel, Alloy steel
Setup Time
10 - 30 minutes
5 - 15 minutes
3 - 10 minutes
10 - 40 minutes
Load Capacity
Up to 5000 N
Up to 2000 N
Up to 4000 N
Up to 50,000 N
Automation Level
Manual to Semi-Automatic
Manual
Semi-Automatic to Fully Automatic
Often Fully Automatic with press integration
Benefits of Mechanical Fixtures
Being one of the very best in the category of Mechanical Fixture Suppliers in Maharashtra, all types of fixtures are made using advanced technology and hence offer a variety of benefits such as:
Enhanced Accuracy and Repeatability: Consistency in placing parts during both manufacturing and testing is made possible with mechanical fixtures. They help avoid human mistakes, so results are always exact and can be repeated.
Improved Efficiency and Speed: Fixtures cut down on setup and help make the machining and assembly tasks easier. This design keeps everything together, so faster operations are easily possible without adjusting. As a result, production on the shop floor is increased.
Increased Safety for Operators: When you secure the various parts, fixtures prevent them from moving unexpectedly. They decrease the chance of accidents taking place at higher machine speeds, especially. Because of this, the workplace is safer.
Cost Savings in Production: Tape and bands prevent extra waste of materials and tools. Such designs are less likely to necessitate repeating work or hand changes. All of this ends up reducing the company’s costs in the long run.
Flexibility and Customization: Short parts and processes often require mechanical fixtures to be fitted for them. Adjusting a modular design for another use is quite straightforward. Because of its adaptability, changing production can be done rapidly and on budget.
Applications of Mechanical Fixtures
As Mechanical Fixture Manufacturers and Suppliers in Maharashtra, we supply fixtures that are popular for various uses and greatly help improve how the materials are processed:
Machining and CNC Operations: During milling, drilling, or turning work, fixtures hold the pieces in place so they stay secure. They provide reliability and exactness when facing cutting stresses. As a result, both surface finishing and accuracy in dimensions are enhanced in CNC manufacturing.
Welding and Fabrication: Fixtures keep the parts being welded in a specific place and orientation. They keep the welds from being deformed by heat and preserve the same welding standards.
Assembly Line Production: Parts are guided and set in place by fixtures in both manual and automated assembly stages. They place components in position so that fasteners or bonding can be done properly.
Inspection and Quality Control: During dimensional inspection or testing, fixtures are used to keep a part placed securely. They get rid of the variation that comes from manual handling. With such consistency, the results can be used for statistical process control.
PCB Manufacturing and Electronics Testing: Fixtures are necessary for aligning and securing printed circuit boards when they are soldered and tested. They make it possible to connect precisely to probes and reflow systems.
We are the Mechanical Fixture Manufacturers and Suppliers in Maharashtra. Ganraj Enterprises provides for creating rugged, accurate, and customer-tailored items that help you with your business tasks. By mixing new technology with experienced craftsmen, we produce items known for high performance and reliability. If you need mechanical parts to boost your productivity, lean on us. Contact us now to make your manufacturing better with excellent mechanical fixtures!
FAQ
The reason fixtures are used is to provide structure and firmness to the materials being machined. Properly holding the workpiece ensures it stays immobile, so the risk of errors or mistakes is very low.
The main reason is to keep a workpiece still and precisely located for safe and successful machining or assembly work.
Automated clamping is achieved by pressurized air or fluid, which makes assembly faster and relieves the operator’s strain in repetitive jobs.