WELCOME TO GANARAJ ENTERPRISES

Enquiry Now
menu
Mandrel

Mandrel Manufacturers in Maharashtra | Ganraj Enterprises

Ganraj Enterprises work a Mandrel Manufacturers and Suppliers in Maharashtra, is a trusted leader in precision tooling solutions. We are well known for our high-quality products in the production of durable and reliable mandrels to meet varied industrial needs. Our products are used in metalworking, gear production, or special machining for excellent performance and long-lasting.

About the Mandrel

A mandrel is an object designed to help, hold, and shape items during the manufacturing or machining process. Most metalworkers, woodworkers, and fabricators of composites commonly rely on it. They provide the proper form and dimension to the item being made. They significantly improve how cylindrical parts are bent, formed, or turned.

Mandrel Suppliers in Maharashtra

The same manufacturers offer custom making of fixtures for crucial gear-making processes, so customers can use Gear Shaving Fixtures, Gear Grinding Fixtures, and Gear Hobbing Fixtures as needed. As the Mandrel Manufacturers in Maharashtra make Straight, Parallel Mandrels, and Abrasive Mandrels to facilitate accurate and effective machining work.

The Mandrel Suppliers in Maharashtra give the industry a wide range of reliable, precise, and resilient mandrels. Due to our robust design and high quality, much of our Gear Shaving Arbors and our other specialized mandrels are especially sought-after tools, and manufacturers want dependable tooling solutions.

Types of Mandrels

As the Mandrel Manufacturers in Maharashtra, we present an extensive range of high-grade Mandrels that are flexible enough to be applied in all types as follows:

  • Straight or Parallel Mandrel: A bar that is straight or runs in a line is used in this place for ordinary work-holding, such as in processing or inspection. Because of its uniform diameter, the workpiece is evenly supported from one end to the other.
  • Abrasive Mandrels: Abrasive mandrels are utilized to support and fix grinding or polishing tools. They are used to ensure surfaces are rotated and balanced during finishing processes.
  • Gear Shaving Mandrels: Holding gears while they are finished correctly is made possible by using mandrels meant for gear shaving. They help keep everything in place, so the material is taken out in the proper way.
  • Gear Grinding Mandrels: To keep gears looking and functioning the same, the mandrels hold them securely while they are being ground. Designed to operate successfully in gear finishing, where speed and heat are high.
  • Gear Hobbing Mandrels: Gear hobbing mandrels are employed to hold and rotate workpieces properly while gear-cutting is carried out with hobs. Precautions allow for accurate indexing and higher levels of production.
  • Hydraulic Gear Shaving Mandrel: A hydraulic gear shaving mandrel uses pressure to widen the mandrel and hold the gear inside tightly. With spindle motors, your gear processing equipment remains accurate and can be done quickly over and over again.

Specifications of Mandrel

We have added below a technical sheet of our Mandrels that provides more technical information, such as:

Mandrel Type Clamping Range (mm) Concentricity (µm) Max Operating Speed (RPM) Material Clamping Mechanism Heat Resistance (°C)
Gear Shaving Mandrel 20 - 150 ≤ 5 3,000 - 5,000 Alloy Steel Mechanical, Hydraulic 150 - 200
Gear Grinding Mandrel 25 - 200 ≤ 2 5,000 - 12,000 Heat-treated tool steel Tapered, expansion fit 250 - 400
Gear Hobbing Mandrel 20 - 160 ≤ 10 2,000 - 6,000 Hardened steel Keyed or interference fit 150 - 250
Straight/Parallel Mandrel 10 - 300 ≤ 8 1,000 - 3,000 Hardened, ground steel Friction fit, centers 100 - 150
Abrasive Mandrel 3 - 50 ≤ 15 10,000 - 30,000 Stainless steel or carbide Threaded, friction fit 400 - 600
Hydraulic Gear Shaving Mandrel 20 - 160 ≤ 1 3,000 - 6,000 Nitrided steel with sealing Hydraulic expansion 200 - 300

Benefits of Mandrel

Being one of the very best in the category of Mandrels Suppliers in Maharashtra, all types of Mandrels are made using advanced technology and hence offer a variety of benefits such as:

  • Improved Surface Finish: Pneumatically actuated mandrels support the workpiece internally to minimize surface defects and wrinkles. The results in smoother finishes and reduce the need for post-processing. Always, a better finish makes both appearance and function better.
  • Extended Tool Life: Using mandrels properly helps to disperse the stress more evenly to lower the strain on the external appliances. This reduces wear and tear and therefore saves on your tooling costs over time. It also preserves machine efficiency.
  • Enhanced Production Efficiency: Mandrels increase the forming and bending process speed and accuracy. The key metrology elements of the three-dimensional system can reduce errors during forming, thereby reducing rework and scrap.
  • Precision and Consistency: Mandrels help keep the exact dimensions and shapes of manufacturing, and all parts are uniform. In high-tolerance aerospace or medical device applications, this is critical. They decrease variability, and the product’s quality is improved.
  • Support for Thin-Walled Tubing: To prevent collapse or distortion in thin tubes, mandrels are used to provide inside support during bending or forming. As a result, we are able to treat and work with special materials carefully.

Applications of Mandrel

As Mandrel Manufacturers and Suppliers in Maharashtra, our Mandrels are highly demanded for multiple types of applications and used for improving performance, such as:

  • Composite Material Molding: This acts as a base upon which composite materials are wrapped. The fiberglass shell is shaped during curing and when that process is complete, the mandrel is removed. The process is widely used in aerospace, sporting goods, and pressure vessels.
  • Metal Spinning and Forming: These are used as forms on which metal is turned or molded into various kinds of shapes. They give extra strength and direction to metals as they are transformed. You can see this in how cookware, satellite dishes, and industrial cones are made.
  • Winding Applications (e.g., Coils, Hoses): Winding cable, hose, wire, or fiber is commonly done around mandrels. During winding, they keep the same diameter and distance apart. As a result, the product has the same characteristics and is easier to manage and package.
  • Tube Bending: Mandrels are needed in tube bending to help the tube stay strong during bends with very small radii. They protect the tube from wrinkling and flattening, which allows it to keep its structure.
  • Precision Machining: To do internal machining or grinding on a workpiece, a mandrel holds it firmly in place on the lathe. This results in accurate shapes and dimensions during difficult work. You’ll often find them used in design rooms and assembling rotating equipment.

Ganraj Enterprises is well-known among Mandrel Manufacturers and Suppliers in Maharashtra for supplying tough and accurate mandrels that make your product assembly more efficient. Making sure all our products are solid and reliable, we let innovation guide our design and meet the industry standards. Select our mandrels for the results that will take your success to new heights. Contact us immediately for the best quality and service you can find!

FAQ

A mandrel, mandril or arbor is a cylinder used to support material being worked through forging or shaping and also a flanged or tapered or threaded bar that holds a workpiece in a lathe.

Mandrel bending addresses these issues by having a rod or mandrel, inside the tube as it is bent. This mandrel supplies internal reinforcement so the tube will not fall apart during the bend.

water-drop right-arrow-svg