Ganraj Enterprises is one of the leading Collet Fixture Manufacturers and Suppliers in Pune. We focus on precise and robust fixtures and collets, making sure the engineering for many industrial applications is precise. Because of our experience, we create products for different sectors that allow machining to proceed faster and setups to happen more quickly.
What is a Collet Fixture?
Cylindrical or similar workpieces are kept tight in the collet fixture during machining or inspection. The lathe has a collet that compresses and clamps around what you are turning, working like a collar. High precision, repeatability, and gauge strength are offered by this tool. It’s a standard material for lathes, milling machines, and CNC equipment.
We guarantee that our collet fixture manufacturers in Pune supply products that are top-quality and conform to strict regulations. Our products are created for secure clamping, so machining stays stable and can be repeated. By applying advanced ways to make them, we ensure our tools can handle a lot of use and stay reliable.
The Collet Fixture Suppliers in Pune
Businesses looking for accurate and dependable collection fixtures trust us for our focus on customers, on-time supplies, and fair prices. We, as reliable Collet Fixture Suppliers in Pune, can provide a wide collection of collets and fixtures for many types of machine tools and uses.
Types of Collet Fixtures
Being a Collet Fixture Manufacturers in Pune, we offer a broad selection of quality fixtures that are flexible to be used in all kinds of instruments:
Collet indexing fixture: With this fixture, a workpiece can be exactly rotated and positioned for operating on more than one side. Mainly found in milling and drilling situations. It makes sure that the same operations can be done accurately multiple times.
Heavy Milling Collet Fixtures: Engineered to cope with the strong demands of heavy milling. Holds the work securely in place so there is no movement. Machining large parts that cannot be made using other methods is made possible with casting.
Hydraulic Collet Fixtures: Exerts equal pressure on the workpiece through liquid under pressure. Makes it possible to clamp items rapidly and without fail for large-scale production. Greatly minimizes the fatigue of operators and the time it takes to set up the process.
5C Collet Fixture H & V: The lathe accepts 5C collets and is capable of being mounted effectively either horizontally or vertically. Light machining, checking, and grinding jobs can all be done with these tools. Provides the ability to change fixture orientation.
Manual Collet Fixture: Old-fashioned clamps were worked by hand with a lever or a screw. It is both simple and cheap to use for low-volume or sample work. Since solar energy does not require external help, it’s much simpler.
Pneumatic Collet Fixtures: Fast clamping is achieved by using mounting pressure in the air. Leads to better productivity when a machine is used in the same operation many times. This device is great for places that use either automated or semi-automated manufacturing.
Specifications of Collet Fixtures
We have added below a technical sheet of our Collet Fixtures that provides more technical information, such as:
Types
Collet Indexing Fixture
Heavy Milling Collet Fixture
Hydraulic Collet Fixture
5C Collet Fixture H & V
Manual Collet Fixture
Pneumatic Collet Fixture
Clamping Force (N)
1,000–2,000
5,000–10,000
3,000–6,000
800–1,200
500–1,000
2,000–4,000
Max Work-piece Diameter (mm)
20–100
50–300
30–200
Up to 27
20–80
25–150
Setup Time
30–90 sec
120–300 sec
15–60 sec
20–60 sec
60–180 sec
10–40 sec
Changeover Time (min)
5–10
10–30
2–5
2–5
5–15
1–3
Mounting Orientation
Horizontal, Custom
Horizontal
Horizontal, Vertical
Horizontal, Vertical
Horizontal, Custom
Horizontal, Vertical
Automation Compatibility
Medium
Low
High
Medium
Low
High
Best Use Case
Multi-face milling/drilling
Large, heavy-duty milling
High-volume, precision jobs
Flexible light operations
Prototyping, low-volume
Automated/semi-auto lines
Benefits of Collet Fixtures
Being one of the very best in the category of Collet Fixture Suppliers in Pune, all types of fixtures are made using advanced technology and hence offer a variety of benefits such as:
High Precision and Accuracy: Such fixtures hold the parts in a centered way, so there is almost no run-out. This makes the process more accurate, especially for those components that need very little tolerance.
Strong Clamping Force: They keep the same amount of pressure on the tool and the workpiece all around. This helps to prevent slipping when the product is machined. Tooling becomes better and the process becomes steadier.
Fast Setup and Changeover: Part loading and unloading are simplified and made fast by collet fixtures. It makes sure that there is less downtime and the company’s production is more efficient. These devices are commonly used in environments needing either several or very few products quickly.
Compact and Space-Saving Design: They are tiny enough to place easily on full worktables or CNC machines. As a result, more tools or fixtures can fit in one place. In multi-axis or Swiss-type lathes, they are particularly valuable.
Versatility with Various Work-piece Shapes: Collets come in four common shapes: round, hex, square, and custom. They are adaptable to all kinds of part geometries and different sizes. As a result, they work well in different environments with few needed modifications.
Applications of Collet Fixtures
As Collet Fixture Manufacturers and Suppliers in Pune, our fixtures are needed for a wide range of purposes and help improve performance by supporting the following:
CNC Turning and Milling: Most CNC lathes and mills have collets that function as holding tools for round stock. Center Pins make sure that tools are positioned correctly and have a good grip at high working speeds. As a result, you can accurately and repeatedly machine difficult parts.
Swiss-Type Lathe Operations: Lathes in Switzerland are equipped with collets for small and precise medical parts. Since collets are both small and accurate, they are suitable for the tight dimensions needed in micro-machining. Such machines make the continuous creation of small, delicate parts fully automatic.
Grinding and Finishing Processes: Collets hold parts evenly while they are ground. The machine needs to be stable in both dimensions and finish to be maintained. Being easily positioned again and again improves the efficiency of precision grinding.
Inspection and Metrology: By using collet fixtures, parts can be held firmly so inspection is accurate. They reduce the chance of problems by restricting the movement of the parts during measurement. This is a key part of quality assurance for highly accurate industries.
Assembly and Secondary Operations: Can be found in assembly lines or is used to drill holes, tap threads and remove burrs. Such fixtures support the easy exchange of parts without breaking their positions in relation to each other.
We are the Collet Fixture Manufacturers and Suppliers in Pune, known for our exactness, high quality, and innovation. By staying focused on excellence, Ganraj Enterprises provides services that increase both the dependability and performance of machines. A large number of industries rely on us to use the latest technology and expert skills to satisfy different clients. Trust us for esteemed collection fixtures that help your business succeed. Contact us now to greatly improve your manufacturing accuracy.
FAQ
Collets ensure a tool stays in the center as it rotates. When the device is being inserted into the collet, it expands to ensure that the tool is tightly held in the same place.
Yes. Thanks to their fast setup, repeatability, and mechanical automation support, collet fixtures are excellent for large-scale production.
